5Axes Milling Controller

5 Axes Milling Controller
TAC-1005M Milling controller is a new generation of CNC system developed by TOMATECH.As the upgraded version, it supports milling, boring and drilling cycle. It employs 32 bits high-capability CPU and very large scale programmable device FPGA, applies real-time multi-task control technology and hardware interpolation technology, and is able to perform μm level precisionmotion control and PLC logic control

Characteristics：

●Three axes control; 5 axes linkage; 2 analog spindles

●1ms interpolation cycle, 0.1μm control precision.

●Two channels -10V ~ 10V analog voltage output, support double spindle control

●Linear type, index type and S type etc. acceleration and deceleration types can be chosen.

●Embedded with PLC programming, the current running PLC programming can be chosen

●PLC displayed online, real time monitoring, signal real time tracing

●Supports statement type macro programming, supports macro codes with parameters calls.

●Flexible tapping and rigid tapping can be set by parameters● Includes spiral, scaling, polar coordinate, fixed circle

and a variety of slotting compound cycle function.

●Includes historical alarm and resumen operation functions, it’s convenient for users to operate and maintenance.

● Support multi-level passwords for equipment maintenance and management

● 36 point general input/36 point general output

●Support standard RS232 and USB port, support U disk documents operation, system configuration and software

updated, it can meet the functions that documents transfer, serial ports DNC machining and USB online machining

Control axis:

● Control axis: 5 axis (X, Y, Z,4th,5th)

● Linkage axis: 5 axis Feeding axis functions

● Position command range:

Metric input (G21) -9999.9999mm ~9999.9999mm, the mininum command unit: 0.0001mm

Inch input (G20): -999.9999inch ~999.9999inch, the mininum command unit: 0.0001inch

● Electronic gear ration: command multiplier 1 ~ 65536, command multiplier1 ~65536

● Rapid traverse speed: maximum 60m/min

● Rapid traverse override: F0, 25%, 50%, 100% four levels real-time tuning

● Cutting feedrate: maximum feeding speed: maximum 15m/min (G94) or 500.00mm/r (G95)

● Feedrate override: 0 ~ 150% sixteen-level real-time tuning

● Manual feedrate: 0 ~ 150% sixteen-level real time tuning

● MPG feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears

● Single step feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears

● Interpolation mode: linear interpolation, arc interpolation, spiral interpolation and ragid rapping

● Automatic chamfering function

Acceleration/deceleration types:

● Cutting feeding: before the acceleration and deceleration linear type, before the acceleration and deceleration S

type, after the acceleration and deceleration linear type and after the acceleration and deceleration index type.

● Fast moving: before the acceleration and deceleration linear type, before the acceleration and deceleration S type,

after the acceleration and deceleration linear type and after the acceleration and deceleration index type.

●System with preview function, it can read 15 NC programming, make small line interpolation in high speed and

smooth, it’s suit for components machine toolings processing.

● The original speed of acceleration and deceleration, end speed and acceleration&deceleration speed set by

parameters.

● Manual mode, handwheel mode is after acceleration and deceleration control, handwheel mode can choose

emergency mode or full operation mode.

● Rapid positioning can choose linear or broken line.

Spindle axis functions:

● Two channels -10V ~ 10V analog voltage output, support double spindle control

● Spindle encoder: encoder lines can be set (100 p/r ~ 5000p/r)

● Encoder and spindle’s transmission ratio: (1 ~ 255):(1 ~ 255)

● Spindle ration: 50% ~ 120% eight stages real-time tunning in total

● Spindle axis constant line speed control

● Tapping circle, rigid tapping

Tool functions:

● Tool length compensation

● Tool point radius compensation (C type)

Precision compensation:

●Thread pitch error compenstation: Compensation points, compensation interval, compensate original position can

be set.

●Backlash compensation: can set reverse interval to interpolation machine tool by fixed frequency or lifting speed

mode.

PLC functions:

● Two levels PLC programming, operation speed is 1.5μs/ step basic instruction; 4700 steps mostly, the cycle of the f

irst level programming is 8ms.

● Support PLC warning and PLC alarm.

● Support multiply PLC programming (mostly 20), the current PLC programming can be chosen.

● 45 kinds of commands (10 kinds of basic commands, 35 kinds of function commands)

● I/O unit input/output: 36/36

Display interface:

● 7.0 inch wide-screen LCD, 800×480 lattice

● Chinese, English etc multiply language display

● 2D tool path displays.

● Real-time clock

Operation mode:

● Operation modes: edit, automatic, input, machine tool reset, handwheel/single-step, manual, DNC.

● Multiple operateauthority management.

● Alarm logging

Program edit:

● Program volumn: 56MB, it can store 400 programmings mostly (includes sub-programming, Marco programming)

● Edit function: Programming/programming segment/word retrieval, amend, delete, copy, and stick

● Programming format: ISO code,supports statement macro program, supports relative coordinate, absolute

coordinate and polar coordinate.

● Programming calls: supports maco with parameters calls, level 4 subprogram nesting.

Communication function:

● RS232: parts program, parameters and some documentation two-way transmission, supports PLC program, system

software serial ports update.

● USB: U disk documentation operatiom, U disk processing directly, Support PLC program, system software U disk

update.

● Support serial port DNC processing function and USB online processing function, reliability and safty

Relability and safty function

● Emergency stop

● Handware route limit

● Software routet inspect

● Data backups and Data recover.